The Influence of Silica Sand Granulometry and Sorting Level on Thermal Expansion

Authors

DOI:

https://doi.org/10.24425/afe.2023.144309

Abstract

The quality of the castings depends, among other influences, on the quality of the moulding mixture used. The silica sands used are characterized by high thermal expansion compared to other sands. The tendency to dilatation of the moulding mixture can be influenced by the choice of the granulometric composition of the basic sand and the grain size. The aim of this work is to present the influence of grain distribution of foundry silica sand BG 21 from Biala Góra (Poland) and the degree of sorting (unsorted, monofraction, polyfraction) on the degree of thermal dilatation of the sand and thus on the resulting quality of the casting and susceptibility to foundry defects. For the purpose of measuring thermal dilatation, clay wash analysis was performed, sieve analysis of the sand was carried out, and individual sand fractions were carefully sorted. The measurements confirmed a higher thermal expansion in the case of monofractional sand grading, up to 51.8 %. Therefore, a higher risk of foundry stress-strain defects, such as veining, can be assumed.

References

[1] Czerwinski, F. (2017). Modern aspects of liquid metal engineering. Metallurgical and Materials Transactions B. 48(1), 367-393. DOI:10.1007/s11663-016-0807-6.

[2] Brůna, M. & Galčík, M. (2021). Casting quality improvement by gating system optimization. Archives of Foundry Engineering. 21(1), 132-136. https://doi.org/10.24425/afe.2021.136089.

[3] Monroe, R. (2005). Porosity in castings. AFS Transactions. 113, 519-546.

[4] Kowalski, J.S. (2010). Thermal aspects of temperature transformation in silica sand. Archives of Foundry Engineering. 10(3), 111-114. ISSN (1897-3310).

[5] Jelínek, P. (2004). Binder systems of foundry moulding mixtures – chemistry of foundry binders. (1st ed.). Ostrava. ISBN: 80-239-2188-6. (in Czech).

[6] Svidró, J., Svidró J. T., & Diószegi, A. (2020). The role of purity level in foundry silica sand on its thermal properties. Journal of Physics: Conference Series. 1527(1), 012039, 1-8. DOI:10.1088/1742-6596/1527/1/012039.

[7] Chao, Ch. & Lu, H. (2002). Stress-induced β→ α-cristobalite phase transformation in (Na2O+Al2O3)-codoped silica. Materials Science and Engineering: A. 328(1-2), 267-276. DOI:10.1016/S0921-5093(01)01703-8.

[8] Hrubovčáková, M., Vasková, I., Benková, M. & Conev, M. (2016). Opening material as the possibility of elimination veining in foundries. Archives of Foundry Engineering. 16(3), 157-161. DOI:10.1515/afe-2016-0070.

[9] Beňo, J., Adamusová, K., Merta, V., Bajer, T. (2019). Influence of silica sand on surface casting quality. Archives of Foundry Engineering. 19(2), 5-8. DOI:10.24425/afe.2019.127107.

[10] Thiel, J., Ziegler, M., Dziekonski, P., Joyce, S. (2007). Investigation into the technical limitations of silica sand due to thermal expansion. Transactions of the American Foundry Society. 115, 383-400.

Downloads

Published

2023-09-30

How to Cite

Bašistová, Martina, and Petr Lichý. “The Influence of Silica Sand Granulometry and Sorting Level on Thermal Expansion”. Archives of Foundry Engineering, vol. 23, no. 3, Sept. 2023, pp. 12-15, doi:10.24425/afe.2023.144309.

Issue

Section

Articles

Similar Articles

<< < 17 18 19 20 21 22 23 24 25 26 > >> 

You may also start an advanced similarity search for this article.