De-coppering of Metallurgical Slag Using Printed Circuit Boards as a Reducer

Authors

DOI:

https://doi.org/10.24425/afe.2025.153784

Abstract

In the publication of the results of laboratory tests for de-coppering metallurgical slag using a variable addition of "LOW GRADE" PCB scrap as a reducer (dates from 10 to 30% of the slag mass). In practical devices, as well as research on de-coppering metallurgical slag using coke - a currently used reducer. The tests involved four measurement series differing in the source of the reducer and the variable process involved. The process was carried out at temperatures of 1350 and 1450°C. Two measurements were taken for each variant analysed. The conducted research showed the possibility of effective use of printed circuit board scrap in the slag de-coppering process. An additional advantage of its use was the introduction of an additional charge of copper into the process at an average level of 10% by mass, which was recovered during the process in the form of a metal alloy. The metal alloy formed during the slag reduction process acted as a collector for the copper contained in the PCB scrap. Research has shown that as the amount of reducer in the form of PCB scrap increases, the final Cu content in the slag after reduction increases. The highest average degree of slag de-copperization was achieved when 10% of PCB scrap was added to the reduction. At the analyzed temperatures it ranged from 95.2 to 97.5%. When coke was used as a reducing agent at a temperature of 1350°C, the average degree of slag de-copperization was from about 60 (2 h) to about 75.5% (4 h). Increasing the process temperature to 1450°C resulted in a significant increase in the slag de-copperization rate, above 97%, regardless of the process duration.

References

[1] Sivek, M. & Jirásek, J. (2023). Coking coal - Really a critical raw material of the European Union? Resources Policy. 83, 103586. DOI: 10.1016/j.resourpol.2023.103586.

[2] Retrieved June 21, 2024, from https://www.teraz-srodowisko.pl/aktualnosci/wegiel koksowytransformacja-przemysl-stalowy-10696.html

[3] Duda, A. & Valverde, G. (2021). The economics of coking coal mining: a fossil fuel still needed for steel production. Energies. 14(22), 7682, 1-12. DOI: 10.3390/en14227682.

[4] Retrieved June 21, 2024, from https://www.jsw.pl/raportroczny-2018/en/nasze-otoczenie/otoczenie-rynkowe-i-konkurencyjne/

[5] Ozga–Blaszke, U. (2020). Coking coal in the European green deal strategy. Inżynieria Mineralna. 2(2), 87-93. DOI: 10.29227/IM-2020-02-47.

[6] Baruya, P. (2020). Coking coal – the strategic raw material. Clean Coal Centre. ISBN: 978-92-9029-629-4.

[7] Retrieved December 10, 2024, from https://www.crmalliance.eu/coking-coal

[8] Babich, A. & Senk, D. (2019). Coke in the iron and steel industry. New Trends in Coal Conversion. 367-404. DOI: 10.1016/B978-0-08-102201-6.00013-3.

[9] Heo, J., Kim, B. & Park, J.H. (2013). Effect of CaO addition on iron recovery from copper smelting slags by carbon. Metallurgical and Materials. Transactions B. 44, 1352-1363. DOI: 10.1007/s11663-013-9908-7.

[10] Matyjaszek, M., Wodarski, K., Krzemień, A. Garcia–Miranda, C.E. & Suárez Sánchez A. (2018). Coking coal mining investment: Boosting European Union's raw materials initiative. Resources Policy. 57, 88-97. DOI: 10.1016/j.resourpol.2018.01.012.

[11] Smalcerz, A., Matula, T., Slusorz, M., Wojtasik, J., Chaberska, W., Kluska, S., Kortyka, L., Mycka, L., Blacha, L. & Labaj, J. (2023). The use of PCB scrap in the reduction in metallurgical copper slags. Materials. 16(2), 625, 1-15. DOI: 10.3390/ma16020625.

[12] Kaya, M. (2020). Electronic waste and printed circuit board. recycling technologies. Switzerland: Springer Nature AG. ISBN: 978-3-030-26592-2.

[13] Forti, V., Balde, C. P., Kuehr, R. & Bel, G. (2020). The Global E-waste Monitor 2020. Quantities, flows, and the circular economy potential. Bonn, Geneva and Rotterdam: United Nations University/United Nations Institute for Training and Research, International Telecommunication Union, and International Solid Waste Association.

[14] Neves, S.A., Marques, A.C. & Batista de Sá Lopes L. (2024). Is environmental regulation keeping e-waste under control? Evidence from e-waste exports in the European Union. Ecological Economics. 216(C), 108031, 1-8. DOI: 10.1016/j.ecolecon.2023.108031.

[15] Retrieved June 21, 2024, from https://www.europarl.europa.eu/topics/pl/article/20201208STO93325/zuzyty-sprzet-elektryczny-i-elektroniczny-w-ue-fakty-i-liczby-infografika

[16] Hagelüken, C. (2006). Recycling of electronic scrap at Umicore’s integrated metals smelter and refinery. World of Metallurgy – ERZMETALL. 59(3), 152-161.

[17] Birloaga, I., De Michelis, I., Ferella, F., Buzatu, M. & Vegliò, F. (2013). Study on the influence of various factors in the hydrometallurgical processing of waste printed circuit boards for copper and gold recovery. Waste Management. 33(4), 935-941. DOI: 10.1016/j.wasman.2013.01.003.

[18] Yang, T., Xu, Z., Wen, J. & Yang, L. (2009). Factors influencing bioleaching copper from waste printed circuit boards by Acidithiobacillus ferrooxidans. Hydrometallurgy. 97(1-2), 29-32. DOI:10.1016/j.hydromet.2008.12.011.

[19] Oishi, T., Koyama, K., Alam, S., Tanaka, M. & Lee, J.C. (2007). Recovery of high purity copper cathode from printed circuit boards using ammoniacal sulfate or chloride solutions. Hydrometallurgy. 89(1-2), 82-88. DOI: 10.1016/j.hydromet.2007.05.010.

[20] Behnamfard, A., Salarirad, M.M. & Veglio F. (2013). Process development for recovery of copper and precious metals from waste printed circuit boards with emphasize on palladium and gold leaching and precipitation. Waste Management. 33(11), 2354-2363. DOI: 10.1016/j.wasman.2013.07.017.

[21] Mir, S. & Dhawan N. (2022). A comprehensive review on the recycling of discarded printed circuit boards for resource recovery. Resources, Conservation and Recycling. 178, 106027, 1-21. DOI: 10.1016/j.resconrec.2021.106027.

[22] Retrieved December 16, 2024, from https://elemental-asia.biz/segmenty-dzialalnosci/recycling-obwodow-drukowanych.

[23] Hao. J., Wang, Y., Wu, Y. & Guo F. (2020). Metal recovery from waste printed circuit boards: A review for current status and perspectives. Resources, Conservation and Recycling. 157, 104787, 1-15. DOI: 10.1016/j.resconrec.2020.104787.

[24] Retrieved December 16, 2024, from https://www.genoxtech.com/en/news_i_understanding-pcb-recycling.html

[25] Kozłowski, J., Mikłasz, W., Lewandowski, D. & Czyżyk H. (2013). Research on hazardous waste management – part I. Archives of Waste Management and Environmental Protection. 15(2), 69-76. ISSN 1733-4381. (in Polish).

[26] Wołczyński, W. & Bydałek, A.W. (2016). Sedimentation of copper droplets after their coagulation and growth – Laboratory Scale. Archives of Foundry Engineering. 16(1), 95-98. DOI: 10.1515/afe-2016-0010.

Downloads

Published

2025-03-30

How to Cite

Kortyka, Łukasz, et al. “De-Coppering of Metallurgical Slag Using Printed Circuit Boards As a Reducer”. Archives of Foundry Engineering, vol. 25, no. 1, Mar. 2025, pp. 144-9, doi:10.24425/afe.2025.153784.

Issue

Section

Articles

Similar Articles

<< < 11 12 13 14 15 16 17 18 19 20 > >> 

You may also start an advanced similarity search for this article.